Mixing Process In Plastic Polymer Industry
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Polymer mixing mill are an integral part of the polymer , plastics and rubber industry. They are used to mix polymers, which are materials made from long chains of molecules. The ability to mix polymers accurately is essential to achieving desired physical properties, such as strength, flexibility, and durability.
The two roll mill machine can be used for a variety of applications, including the manufacture of plastics, polymer, rubber, coatings, adhesives, sealants, and other materials. They are also used in the production of composite materials, such as fiberglass and carbon fiber.
Types of Polymer Mixing Mixers
There are several types of polymer Mixing mixers available on the market. The most common types include:
* Single-Screw Polymer Mixers & Extruders
* Twin-Screw Polymer Mixers & Extruders
* Dispersion Kneader
Single-screw Polymer extruder are the most common type of extruding machine used in the plastics and rubber industry. They consist of a single rotating screw, which is used to mix the polymer ingredients. Single-screw mixers are typically used for low- to medium-viscosity materials.
Twin-Screw Polymer Mixers & Extruders
Twin-screw Polymer extruder are similar to single-screw mixer machien, but they use two rotating screws instead of one. The two screws work in tandem, enabling them to mix polymers with higher viscosity. Twin-screw mixers are often used for high-viscosity materials.
Sigma Mixers & Extruders
Sigma mixers & extruders are double arm mixers, used in mixing heavy polymers with high viscosity. The flip & fold technology provides a kneading effect, which mixes polymers with high efficiency & accuracy while also giving the user the ability to extrude using one mixer.
High-Viscosity Mixers
High-viscosity mixers are specifically designed to mix high-viscosity polymers. They use a combination of high shear and high-speed mixing to achieve a homogeneous mixture.
Dispersion Mixers
Dispersion mixers use a combination of shearing and blending to mix polymers. They are typically used for low-viscosity materials, as they can achieve a homogeneous mixture without the need for high-speed mixing.
When you invest in an Simptek machine, you’re not just buying a product — you’re partnering with a team dedicated to your productivity and performance.
When you invest in an Simptek machine, you’re not just buying a product — you’re partnering with a team dedicated to your productivity and performance.
We have cultivated the best Service & Retrofit team in our industry. Our technicians are exhaustively trained in structural, hydraulic, electrical, and controls technologies to ensure your production machinery continues running long into the future.
From spare parts to preventive maintenance, our services ensure the optimal operation of your products and support you throughout the entire life cycle of your machines and equipment. Your needs are the focus of our thoughts and actions: individual, qualified and comprehensive
Technical Support, Calibrations, Preventative Maintenance Services & Repair Resources Include:
* Online video or telephone serve , support and technical assistance.
* Phone, fax or email support of your in house maintenance staff.
* Preventative Maintenance (PM) and calibration services available.
* On-site training or start-up assistance available.
* A regular calibration and maintenance schedule can ensure reliable, efficient operation of your press equipment and identify problems before they cause costly downtime.
Part Repair Service
Recondition your worn out rubber parts economically with our remanufacturing service. Parts are remolded and meet original specifications while saving time and cost.
Secondary Operations
Complete inclusive services provide you quality, finished parts for your production demands. Flashtrimming, inspection, component assembly and packaging are some of the service capabilities available on any custom molded part.
Operator Training Program
We offer in-plant training to your operators. Our technicians know the industry, and especially, our production machinery. This valuable training can be tailored to best meet your needs.
Preventative Maintenance (PM) service and calibration services available. Please feel free to contact us at sales@mixingmill.com or Tel at 86-15976867748 to request a quotation.
Our committed Service Team will help to guide you through adding individual replacement components and/or complete retrofits for your existing equipment, along with any technical questions you may have.
Masterbatch is a special colorant for polymer materials, also known as pigment preparation. Mainly used for coloring of plastic products.
Simptek has developed and produced the mixing machine for more than 20 years, especially focus on the field of sigma kneader mixers, provided high-quality equipment and professional services for many enterprises.
Main equipment and function introduction:
Sigma kneader mixer：The most effective machine that is used for heavy-duty like mixing, grinding, crusting ,dispersing etc, and this mixer equipment is commonly used for high viscosity materials mixing. From experiment to production, complete specifications, high efficiency and high quality, customized equipment according to requirements.
Our Solutions & Benefits
Tailored Solutions for Your Manufacturing Needs: Achieve Optimal Process Results with Our Customized Equipment and Specialized Solutions.
We offers several services to help our customers meet their goals and to keep their equipment running in top condition while producing quality product. These services include:
*Rebuilds
*Retrofits and repairs
*High-quality aftermarket parts
*Maintenance
*Calibration
- Aftermarket Parts
- Machine Rebuild
- Machine Repair
- Retrofits & Upgrades
We carry a very wide inventory of parts for a variety of rubber mixing machines, both old and new.
We provides fast and high-quality repair work. Service technicians and engineers are available for in-plant maintenance, calibration, repairs or upgrades on our equipment.
We can custom-tailor your rebuild project to fit your process requirements. Our high-quality, precision rebuilding services are reliable and reduce total lifecycle costs.
We continually strive to seek out ways to improve the key components for all types of machinery. Whether it is rubber mixing equipment or calendering equipment, extrusion equipment, dispersion kneader equipment, etc.We can refurbish the equipment according to clients's needs, and ensure that the refurbished quality reaches more than 98% of the performance of the same new machine.