Description
Two Roll Rubber Open Mixing Mill is an amazing combination of innovation and technology that serves the purpose of mixing and kneading various forms of plastics and rubbers. The products industry of plastics and rubbers is raw rubber, synthetic rubber, thermoplastics, polymers, PVCs, EVA or Color masterbatch. It is highly usable in the industry that deals with plastics and rubbers.
The laboratory mixing machine comprises rigid chrome plates that are mirror polished and anti-corrosive. The plates are highly resistant to the high temperatures, thus allowing the machine to work in a very systemized way as the material that is the result of the processing of this two-roll mixing mill is further used to feed calendars, hot presses, and various other kinds of machines that are used to manufacture and process multiple types of rubbers and rubbers and plastics.
This two-roll rubber cracker mill is based upon the option of the two-way heating model that involves electric heating or oil heating that is done either with the help of a water-cooling system, or it can be done without the use of a water-cooling system as well.
Such Rubber crumb/reclaim, Rubber Refiner Mill are widely used in new tyres/tubes, devalcanisation for low-tech pressed or extruded rubber products, tread rubbers, belting, battery containers, molded item, commercial flooring, traffic control products and plenty more.
This incredible piece of technology also allows the adjustment of the two rolls that can be fixed with a constant ratio. To ensure the user’s safety, they come with an option of an emergency device that ensures the user’s safety.
Nip Gap adjustment is Motor Driven
Operating Panel Combination of touch screen and PLC-control allows comfortable operation of the machine.
Steps in the Rubber Mixing Process
1. Introduction of the Polymer
The rubber mixing process begin from the introduction of the polymer, the basic structure of rubber compounding. The choice of polymer material contribute to the foundation for the material’s performance and dictates its inherent characteristics.
2. Sequenced Addition of Ingredients
While the polymer typically has the largest impact on the characteristics, additional ingredients are added would determine its features ,including curing and processing performance, consideration of production cost , hue designation, anti-degradation, and many other . This may be fillers, plasticizers, curing agents, accelerators, etc.
3. Achieving Homogeneity in the Compound
The ultimate goal is to achieve thorough homogeneity. Through well-mixed and blended of all ingredients ,it would create a uniform and consistent rubber compound. A homogeneous rubber compound ensures uniform characteristics throughout production processing, curing and the final application of finished rubber goods. This is achieved by carefully adjusting the several key mixing parameters according to the compound requirements while carefully considering chemical interactions of ingredients. Each rubber compound performs and reacts differently to the process. Therefore , to create a ideal mixture ,it requires an experienced operator execute on each compound’s detailed and exact mixing procedure .
Advantages of Two-Roll Mills
* Temperature Control: The temperature would increase for most machine when they are runing . Thanks to ts latest technology adopted on this laboratory two-roll mills ,it would maintain low temperatures during the mixing process due to high surface contact with cooled rollers, which is very crucial for materials that are sensitive to heat.
* Efficiency and Precision: The two-roll mills offer precision, consistency, and efficiency, making them indispensable in various industries where high-quality products are required. This two roll mills would help you to achieve specific material properties and ensure uniform mixing.
* Versatility: The mills are versatile and can be used in a wide range of applications, from small-scale laboratory work to large-scale manufacturing. This equipment are applicable many material ,including rubber ,plastic,polymer ,silicone ,chemical ,color masterbatch etc.
Application of Two Roll Mills
*PVC powder mixing and colour sampling
*Polymer milling mixing
*Plastics formulation mixing test
*Rubber mixing test
*Material development, material testing, quality control, education
*Raw rubber ,Synthetic rubber ,Thermoplastics or EVA with chemicals
*Polymer like LDPE, HDPE, PP, PVC, PS, ABS, HIPS, Natural Rubber, EVA etc. can be tested.
The Rubber Mixing Mill Serves Many Function Across Various Industries
1. Rubber Processing : Perfect for mixing ,keading ,and blending rubber compounds ,which ensure uniformity and consistency in the final product.
2. Manufacturing : Ideal for the production of rubber sheets ,belts ,tires ,and other rubber-based product with precise specifications and quality control.
3. Research and Development : Facilities experimentation and testing of new rubber formulations ,which enable innovation and improvement in product performance .
4. Quality Assurance : We guarantee the integrity of rubber compounds by thoroughly mixing ingredients ,eliminating air bubbles , and dispersing additives evenly .
5. Customization : We offer flexibility in adjusting mixing parameters to satisfy your special requirements for different rubber , plastic ,silicone formulations and applications .
Benefits of Chosing Simptek Rubber Mills
* Enhanced productivity : Increase your production efficiency with this high-capacity kneader, reducing processing time and enhancing overall output.
* Consistent Quality :Achieve unparalleled consistency in rubber compounds ,satisfying the most stringent quality standards with every batch.
* Versatility : Suitable for a wide range of rubber formulations and applications , also applied for diverse industry needs .
* Reliable Performance : Experience reliable and precise mixing ,ensuring uniform dispersion and superior product quality .
Operational Considerations
Manual Operation: The operation of this two-roll mills often requires manual operation, such as cutting, folding, and rolling the material on the front roll. This ensures the homogeneity of the mixture but it would be strongly to operate by skilled operators.
Safety Systems: The two-roll mixing mills are usually equipped with safety systems to ensure the safety of operator, providing maximum comfort and reducing the risk of accidents during operation.
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