Description
The industrial dispersion kneader machine operates on the principle of continuous mixing and kneading raw materials to form uniform compound mixture . The rubber mixing equipment effectively reduce the viscosity of rubber compounds and enhance their plasticity , which ensure uniform dispersion of compounds and form uniform compound mixture.
Due to its powerful rotors of this dispersion kneader machine , it enclosed within a precisely enginnered chamber , exert controlled mechanical shear forces on the materials ,facilitating efficient blending and dispersion without compromising on quality .
A rubber dispersion kneader, basically consist of pneumatic control system, electric control system, tilting mechanism, mixing chamber with rotary blades, main driving system, dust sealing device, thermal resistance, rotor and cooling/heating system. Its mixing chamber consists of a rotor with brake, cycloidal gear reducer, TP type worm and worm gear, etc.it has actuate 140° dumping inclination around the front rotors for easy removal and changing of coloring ingredients.
The pressurized dispersion kneaders feature a large mixing capacity, high speed and excellent performance, this banbury mixer has has an automatic temperature and time control system,which can provide 100% mixing effect,it is a simplified operating process, labor savings, and stable product quality.
Our 75Litre rubber/chemical dispersion kneaders machinery are widely used in chemical, plastic, silicone ,TPR and rubber (natural rubber and syntetic rubber) industries and other low viscosity adhesive and high viscosity polymers , so that achieve consistently high levels of efficiency and good compounding with minimal energy consumption.
Benefits :
* Enhanced productivity : Increase your production efficiency with this high-capacity kneader, reducing processing time and enhancing overall output.
* Consistent Quality :Achieve unparalleled consistency in rubber compounds ,satisfying the most stringent quality standards with every batch.
* Versatility : Suitable for a wide range of rubber formulations and applications , also applied for diverse industry needs .
* Reliable Performance : Experience reliable and precise mixing ,ensuring uniform dispersion and superior product quality .
Feature
*Hydraulic Lid
Hydraulic ram eliminates compound floating situation inside of the chamber. “Pressure can be set in segments.”
*Chamber
The large capacity of the mixing chamber is easy to clean and convenient to change different mixing materials. With high speed, excellent dispersion, and consistent temperature control, it significantly reduces the material mixing time.
*Cool Water Jacket
Can directly added with Crosslinking Agent, which ensure rapid heat dissipation and maintaining a consistent temperature during compounding. Prevent premature temperature rise, which could result in uneven dispersion.
*Special Biting Rotor Design
Special biting design rotor for perfect dispersion result. No need to use 2-Roller open mixer for further mixing
Application:
These rubber dispersion kneader machinery are suitable for rubber, Rubber sole, Rubber Roller, EVA,TPR,Hoses Belts, Sponges, Vibration Insulator, Elastic Cord, Sealing Materials, Tire, Tapes, Master Batches, Pigment Ink, Automobile Electric Rubber Parts, Chemical Industry Compounds.
Specifications:
Mixing Capacity(L) | 35 | 55 | 75 | 110 | 150 |
Main motor horse power (HP) | 50-70 | 75-100 | 125-150 | 150-200 | 200-300 |
Tilting motor (HP) | 3 | 5 | 5 | 5 | 7 1/2 |
Air compressor (HP) | 5 | 7 1/2 | 7 1/2 | 7 1/2 | 7 1/2 |
Exhaust fan | 1 | 1 | 1 | 1 | 1 |
Material feed | BACK | BACK | BACK | BACK | BACK |
Temp control | AUTOMATIC | AUTOMATIC | AUTOMATIC | AUTOMATIC | AUTOMATIC |
Control panel position | BACK | BACK | BACK | BACK | BACK |
Rotors revolution | 30/25 | 30/25 | 30/25 | 30/25 | 30/25 |
Normal air pressure | 6-7kg/cm2 | 6-7kg/cm2 | 6-7kg/cm2 | 7-8kg/cm2 | 7-8kg/cm2 |
Outline Dimesion m/m(for reference) | |||||
H | 2,890 | 3,076 | 3,150 | 3,600 | 4,100 |
W | 1,800 | 2,130 | 2,400 | 2,490 | 3,050 |
L | 3,669 | 4,010 | 4,200 | 4,930 | 5,480 |
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