Description
Simptek offer a wide range of most advance and high quality Open Mixing Mills which are also known as two roll mill at competitive cost to the clients.
Our in-house capabilities and expertise rival any of our competitors. Regardless of the size or brand of mixer, our rebuilding services are of the highest quality and offer the best return on your dollar.
This two roller open mixing mill with stock blender is mainly used for rubber products factory, like natural rubber refining ,raw rubber and compound ingredient mixing,warming refining and sheeting of glue stock. This two roller mixing mill machine can reassure well lubricating and easy operation by adopting oil cup lubrication .
The large capacity two open open mixing mill come with one stock Blender,which is usually installed on the top of bigger mixing mill, it not only can improve the working efficiency ,but also can mix the material fully
The laboratory mixing mills equipment ensures that natural or synthetic rubber is evenly mixed or blended with other compounds raw mateiral ,which may be of rubber, plastic, silicone , EVA , polymer or tile compound etc.
Advantages of Two-Roll Mills
* Temperature Control: The temperature would increase for most machine when they are runing . Thanks to ts latest technology adopted on this laboratory two-roll mills ,it would maintain low temperatures during the mixing process due to high surface contact with cooled rollers, which is very crucial for materials that are sensitive to heat.
* Efficiency and Precision: The two-roll mills offer precision, consistency, and efficiency, making them indispensable in various industries where high-quality products are required. This two roll mills would help you to achieve specific material properties and ensure uniform mixing.
* Versatility: The mills are versatile and can be used in a wide range of applications, from small-scale laboratory work to large-scale manufacturing. This equipment are applicable many material ,including rubber ,plastic,polymer ,silicone ,chemical ,color masterbatch etc.
Application of Two Roll Mills
*PVC powder mixing and colour sampling
*Polymer milling mixing
*Plastics formulation mixing test
*Rubber mixing test
*Material development, material testing, quality control, education
*Raw rubber ,Synthetic rubber ,Thermoplastics or EVA with chemicals
*Polymer like LDPE, HDPE, PP, PVC, PS, ABS, HIPS, Natural Rubber, EVA etc. can be tested.
The Rubber Mixing Mill Serves Many Function Across Various Industries
1. Rubber Processing : Perfect for mixing ,keading ,and blending rubber compounds ,which ensure uniformity and consistency in the final product.
2. Manufacturing : Ideal for the production of rubber sheets ,belts ,tires ,and other rubber-based product with precise specifications and quality control.
3. Research and Development : Facilities experimentation and testing of new rubber formulations ,which enable innovation and improvement in product performance .
4. Quality Assurance : We guarantee the integrity of rubber compounds by thoroughly mixing ingredients ,eliminating air bubbles , and dispersing additives evenly .
5. Customization : We offer flexibility in adjusting mixing parameters to satisfy your special requirements for different rubber , plastic ,silicone formulations and applications .
Our Extensive Services Include
* Complete Inspection, Estimates and Documentation Hydrostatic and Ultrasonic Testing
* Rotor and Chamber Reconditioning, Hard Facing, and Chroming
* New improved Chamber Design for some sizes and brands
Ingredient Controls Integration
* Design Upgrades (e. g. Dust Stops, Chamber Hood, Drives, PLC control )
* Auxiliary Equipment (e.g. Weigh & Skip Hoist Conveyors, Oil Injection Units, Rebuilt Mills)
* Manually or Motorized Operated Nip adjustments with numerical controls available
* Availability of used rebuilt mixers in variety of sizes and brands
Benefits of Chosing Simptek Rubber Mills
* Enhanced productivity : Increase your production efficiency with this high-capacity kneader, reducing processing time and enhancing overall output.
* Consistent Quality :Achieve unparalleled consistency in rubber compounds ,satisfying the most stringent quality standards with every batch.
* Versatility : Suitable for a wide range of rubber formulations and applications , also applied for diverse industry needs .
* Reliable Performance : Experience reliable and precise mixing ,ensuring uniform dispersion and superior product quality .
Operational Considerations
Manual Operation: The operation of this two-roll mills often requires manual operation, such as cutting, folding, and rolling the material on the front roll. This ensures the homogeneity of the mixture but it would be strongly to operate by skilled operators.
Safety Systems: The two-roll mixing mills are usually equipped with safety systems to ensure the safety of operator, providing maximum comfort and reducing the risk of accidents during operation.
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