Description
The stock blender is installed on the two roll open mixing mill machine to assist the operator in the mixing of rubber material and chemical power. It features automatic continuous operation, reducing labor requirements, providing safe working conditions, lowering the material temperature, speeding the mix rate and maintaining quality of compound material .
The stock blender roll feature with veriable speed motor ,its surface is hard chrome plated finished.
When you install this STOCK BLENDER one your two roller mixing mill machine, it can help you to increase the mixing areas, continuous and automated blending effects. What is more , the good practice for the stock blending would assure uniform curing and physical properties for final compounds.
Basically ,with this stock blender on rubber mixing mill ,it enable you to fasten mixing speed and shorten mixing time ,thus it woud help you to increase 50-70% working mixing volume in one batch/time volume more than the rubber mixing mill without stock blender .
The two rolls mixing mill machine use this stock blender , widely used for mixing rubber, synthetic rubber, E.V.A. or PVC and various kind chemical material or sheeting for Extruder, Calender, Hot Press or other processing machinery to make Rubber or Plastic products.
Technique
| Spec.\Model | SMPSB-001 | SMPSB-002 | SMPSB-003 | SMPSB-004 | SMPSB-005 | SMPSB-006 |
| For mixing Mill Size | 30″Øx95″L | 26″Øx84″L | 24″Øx72″L | 22″Øx60″L | 22″Øx60″L | 16″Øx42″L |
| Motor | 7-1/2HP | 5HP | 5HP | 3HP | 3HP | 3HP |
| Mold I.D. | 320mmØ | 320mmØ | 320mmØ | 320mmØ | 320mmØ | 250mmØ |
| Blender Roll | Ø120mm | Ø120mm | Ø95mm | Ø95mm | Ø70mm | Ø70mm |
Advantages of Two-Roll Mills
* Temperature Control: The temperature would increase for most machine when they are runing . Thanks to ts latest technology adopted on this laboratory two-roll mills ,it would maintain low temperatures during the mixing process due to high surface contact with cooled rollers, which is very crucial for materials that are sensitive to heat.
* Efficiency and Precision: The two-roll mills offer precision, consistency, and efficiency, making them indispensable in various industries where high-quality products are required. This two roll mills would help you to achieve specific material properties and ensure uniform mixing.
* Versatility: The mills are versatile and can be used in a wide range of applications, from small-scale laboratory work to large-scale manufacturing. This equipment are applicable many material ,including rubber ,plastic,polymer ,silicone ,chemical ,color masterbatch etc.
Application of Two Roll Mills
*PVC powder mixing and colour sampling
*Polymer milling mixing
*Plastics formulation mixing test
*Rubber mixing test
*Material development, material testing, quality control, education
*Raw rubber ,Synthetic rubber ,Thermoplastics or EVA with chemicals
*Polymer like LDPE, HDPE, PP, PVC, PS, ABS, HIPS, Natural Rubber, EVA etc. can be tested.
The Rubber Mixing Mill Serves Many Function Across Various Industries
1. Rubber Processing : Perfect for mixing ,keading ,and blending rubber compounds ,which ensure uniformity and consistency in the final product.
2. Manufacturing : Ideal for the production of rubber sheets ,belts ,tires ,and other rubber-based product with precise specifications and quality control.
3. Research and Development : Facilities experimentation and testing of new rubber formulations ,which enable innovation and improvement in product performance .
4. Quality Assurance : We guarantee the integrity of rubber compounds by thoroughly mixing ingredients ,eliminating air bubbles , and dispersing additives evenly .
5. Customization : We offer flexibility in adjusting mixing parameters to satisfy your special requirements for different rubber , plastic ,silicone formulations and applications .
Our Extensive Services Include
* Complete Inspection, Estimates and Documentation Hydrostatic and Ultrasonic Testing
* Rotor and Chamber Reconditioning, Hard Facing, and Chroming
* New improved Chamber Design for some sizes and brands
Ingredient Controls Integration
* Design Upgrades (e. g. Dust Stops, Chamber Hood, Drives, PLC control )
* Auxiliary Equipment (e.g. Weigh & Skip Hoist Conveyors, Oil Injection Units, Rebuilt Mills)
* Manually or Motorized Operated Nip adjustments with numerical controls available
* Availability of used rebuilt mixers in variety of sizes and brands
Benefits of Chosing Simptek Rubber Mills
* Enhanced productivity : Increase your production efficiency with this high-capacity kneader, reducing processing time and enhancing overall output.
* Consistent Quality :Achieve unparalleled consistency in rubber compounds ,satisfying the most stringent quality standards with every batch.
* Versatility : Suitable for a wide range of rubber formulations and applications , also applied for diverse industry needs .
* Reliable Performance : Experience reliable and precise mixing ,ensuring uniform dispersion and superior product quality .
Operation of Rubber Mixing Mill with Stock Blender
The STOCK BLENDER is installed on two roll open mill machine ,it is unique combination of stock blender rollers with transverse movement of the carriage for improved quality of compounding of material.
The compound material is taken from the front roller of the open mixing mills, which can be setted either on one side as per customers’ requirement , and then put through the transverse carriage on to the blender roll nip. The strip width of roller can vary from 180 to 240 mm. When you want to cut the strip the operator ,you need to use the cutter installed on the two rolls plastic silicone mixing mill.
The operator takes the strip and put it through the transverse to the roll of the blender. The balance compound material transverse to the roll of the blender. And the balance compound would be continuously pulled by the first strip and the whole material begin passing through the nip.
Until now, the transverse can be started so that the full width of the compound is accepted by the blender continuously from the front roll of the mixing mill machine and then fed back in the nip of open mixing mill machine.
The strip is then put in the opposite diagonal position , therefore efficiently dispersing for any additives that might need to be mixed or added on the rubber open mixing mill machine . Once the blending process is complete , the transverse carriage can be stopped and the material can be cut so as that no more material goes into the blender from the front roll.
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