Description
The Twin screw extrusion machine, alslo known as extruder, is widely used industrial process for producing a wide range of products from food, plastic, and chemical industries. The extrusion process is based on the principle of plasticization and homogenization of the raw material in the presence of heat and pressure. This twin screw extruder is a key component in this process as it plays a crucial role in determining the final product quality and efficiency.
A twin screw extruder are versatile equipment used to precess and extrude various materials, particularly polymers and plastics , into the desired shape and size. The twin screw extruder machine provide a efficient process for mixing, kneading, and homogenization of the material being processed, it is mainly used for test or lab research with small capacity and small batch production ,widely used in unversity &colleage lab, chemical enterprise, scientific research institution etc.
Unlike simple single screw extruder, the twin screw extruder has two parallel screws in a heated barrel . There are two kinds of configuration as the direction of rotation of the screws either corotating (both screws rotating in the same direction) or the counter-rotating (screws rotating in the opposite direction).
When the twin screws extruder working , they create a self-wiping action that prevents material buildup on the barrel walls, ensuring consistent and uniform extrusion.
This mini lab extruder machine can process all kinds of plastic ,rubber materials such as soft/hard propene Polymer (PP) and polystyrene(PE) coordinated with the appropriate auxiliary machine,it is used for processing elastomeric compound for production of rubber strips, rubber profile, rubber channels, rubber chords, rubber tubing, rubber threads etc.
Our single and twin screw extrusion machines excel in producing sheet, pellets, PVC pipe, window profiles, vinyl siding, and profiles of wood and natural fiber plastic composites.
Specification
| Model | Diameter(mm) | L/D | RPM (r/min) | Power (kw) | Torque(NM) | T/N | Capacity(kg/h) |
| SMEP20 | 20 | 32-44 | 600 | 5.5 | 30 | 4.8 | 6.5-15 |
| SMEP36 | 36 | 32-48 | 600 | 15 | 115 | 4.2 | 30-75 |
| SMEP51 | 51 | 32-52 | 500 | 45 | 405 | 5.1 | 100-200 |
| SMEP63 | 63 | 32-62 | 400 | 55 | 620 | 4.4 | 160-250 |
| 500 | 75 | 675 | 4.8 | 200-300 | |||
| SMEP72 | 72 | 32-64 | 400 | 90 | 1015 | 4.7 | 225-350 |
| 500 | 110 | 1005 | 4.6 | 300-550 | |||
| SMEP92 | 92 | 32-64 | 600 | 132 | 2815 | 5.9 | 650-1050 |
| 800 | 160 | 2250 | 4.7 | 750-1250 | |||
| SMEP135 | 135 | 32-48 | 400 | 315 | 6190 | 4.6 | 1500-2500 |
| 500 | 400 | 6750 | 5.1 | 2000-3500 |
Key Feature
Our state-of-the-art Twin Screw Extruders have been designed with the latest technology to deliver exceptional performance and durability
High Production Capacity
Our screw extruders equipment can produce large quantities no matter for pipes , profile or pellets in a short time, which enable you to meet deadlines without sacrificing quality
Precision Control
You will never need to worry about the quality or consistency of your extruded item , as we adopt the most advanced control systems that offer accurate control over the extrusion process , ensuring your quality of goods
Durability
Simptek’s extruder machine have been built to last, ensuring minimal downtime and reduced maintenance costs
Working Principle
The twin screw extrusion machine consists of two parallel screws that rotate in opposite directions and are housed inside the barrel. When working ,the raw material is fed into the barrel through a hopper and it is transported through the screws towards the end of the barrel. The screws are designed for compressing and heating the raw material to a specific temperature range, so that convert the raw material into a homogeneous mixture as needed. This compound mixture is then forced through a die and cooled to form the desired product. The twin screw design provides a high degree of mixing and kneading action, which enhances the plasticization and homogenization of the raw material.
Usage of Laboratory Extruders
Laboratory extruder machine are small scale production extruders with a variety of important uses:
*Small Batch Production
Laboratory extruder machine are ideal to provide the delivery and response time for low volume production.
*Product Development
This laboratory extrusion equipment also can be vital for a manufacturing company to develop new products and test new extrusion processes.
*Material Research and Testing
This lab extruder machine can be also used to test for new materials or different formulations before mass production.
*Quality Control
It is crucial to test the quality from several samples on a large quantity of goods ,so that ensure the constant improvement and optimization for ongoing research and development for final products.
*Education and Training
The versatile small batch table top Lab extruders can are the mostly ideal laboratory equipment for hands-on experience due to its fast changeover capability, maximize training time.
Applications of Twin Screw Extrusion Machine
The twin screw extruder machine is used in various industries such as food, plastic, and chemical and other industries .
Here are some of the applications of this twin screw extrusion technology:
* Food Industry: The twin screw extruding machine is used in the food industry for the production of breakfast cereals, pasta, snacks, and pet food. The high degree of mixing and kneading action provided by the machine helps in enhancing the texture and flavor of the final product.
* Plastic Industry: The plastic extrusion machine is used in the plastic industry for the production of pipes, sheets, profiles, and films. The twin screw extruder machine can provide the desired level of plasticization and homogenization of the raw material, which is essential for the production of high-quality plastic products.
* Chemical Industry: The twin screw extruder machine is used in the chemical industry for the production of polymers, resins, and additives*Polymer melting, plasticizing and extruding
*Optimization of processing parameters
*Producingcast film, sheet and tube/pipe with corresponding dies.
*Optional melt pump or static mixing device can be used to improve plasticization effect
*Manual screen changer is optional to improve the purity and quality of melt.
* Filler Masterbatch
* Color Masterbatch
* Additive Masterbatch
* Biodegradable Plastic
* Cable Compounding
* Engineering Plastics
* Reinforcing (GF)
* PVC Compounding
* Polyolefin Compounding
* Reacting Direct Extrusion
* Thermoplastic Elastomers
* PET pelletizing and other
* plastic such as PE, XLPE, WPC etc
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