Description
Rubber and plastic compounds are crucial in various industries from automotive to consumer goods . To achieve the desired material properties requires advanced processing machine ,that is banbury mixer ,also known as dispersion kneader.
This 55 litre versatile Dispersion Kneaders machine are specially designed for mixing a variety of materials ranging from low viscosity adhesive to high viscosity polymers.
This rubber dispersion kneader machine is a specialized mixing machine designed to precisely blend rubber ,silicone and plastic compounds .This mixing machine ensures homogeneous compound dispersion, easy colour change cleaning, it work perfectly to control the mixing and blending of raw material and form a uniform compound mixture ensuring better dispersion. Its primary function include :
* Homogeneous Mixing :
The dispersion kneader has one counter-rotating rotors with specialized blades ,which ensure thorough and uniform mixing by continuously shearing and folding the plastic & chemcial compound material .This results in a compound with consistent properties ,satisfying the quality standards for various applications.
* Temperature Control :
The dispersion kneader machine features advanced temperature control systems, including heating and cooling capabilities, during the mixing process ,which is very crucial for achieving the desired material properties and preventing overheating.
* Reduced Processing Time :
Compared to traditional open mixing mill ,this dispersion kneader significantly reduce the efficient mixing time .
* Versatility :
This chemical dispersion kneader machine are applicable for a wide range of material ,including natural, rubber, syntetic rubber, plastic,chemical,EVA ,color masterbatch, TPR etc.
Simptek ,as one professional Rubber Processing Machine Manufacturer , we design and tailored a wide range of rubber machine, including 35 litre dispersion kneader mixer , 55 litre chemical dispersion kneader, 75 litres rubber dispersion kneader machine, 110 litres rubber dispersion kneader machine ,150 litres rubber dispersion kneader machine and 125 litres rubber dispersion kneader machine.
Material Construction Of Dispersion Kneader Machine
* MIXING CHAMBER : Alloy Steel, Fabricated Hard faced, jacketted (both logitudinal & transverse) for steam heating & water cooling. Capable of Tilting to Approx, 140° for eay discharge & cleaning.
* MIXING ROTORS: Made of alloy cast-steel, spirally anullar design, with node tips i nternally cored for effective Tempretaure Control.The Land of the nodes are hard & profile ground.
* PRESSURE LID: Steel fabricated hard faced at mixing contact area, Jacketted for effective heating / cooling.
* DUST SEALS: Specially wet / dry type designed to keep environment Cleanliness & are easily replaceable.
* DUST EXHAUSTING DEVICE: Hovering Vapours / dust, absorbed by ducting to dust collector.Tilting to Approx, 130° for eay discharge & cleaning
Product Feature
1. High performance : With a powerful 75 HP motor, this rubber dispersion kneaders machine ensures optimal performance ,deliverying consistent results every time.
2. Large Capacity : Its 55 litre capacity allows for substantial batches , which increase your productivity and streamlining production process.
3. Durable Construction: Built to withstand rigorous industrial environments ,our banbury mixing mixer machine is crafted from high-qaulity materials for long-lasting durability and reliability.
4. Versatile Application: The rubber dispersion kneader machine is suitable for mixing, kneading rubber and plastic compounds with different characteristics.
5. Use-Friendly : The kneader machine is designed for easy to operate and maintance. It is very simply to use , saving much of your time and effort.
Uses of Rubber DIspersion Kneader
Rubber dispersion kneaders are vital rubber processing equipment , they now become the most common ‘mixer’ in the rubber industry and highly demanded by many industries that process and make rubber,plastic ,silicone etc. The dispersion kneader are used for plasticizing , mixing ,kneading ,and dispersing rubber natural rubber, synthetic rubber, recycled rubber and plastics, foamed plastics etc. They ensure the final product uniformly , and create a rubber compound with desired properties. If you are making rubber products ,like sheets ,tires or belts, gaskets, sponge, soles, sandals, automobile, mechanical Goods etc,then a Dispersion Kneader Machine is key for getting the properties and satisfy you needs .
These Dispersion Kneader are energy efficient, maintenance-friendly, labor and time saving machinery that offers consistent quality of rubber mix compound at higher output as compared to an open mixing mill – thus making it truly Your Friend in ‘Knead’ for your rubber processing plant.
Why Choose Simptek ?
Simptek specialzies in custom making and supplying high-quality rubber processing machine in China. As one leading professional rubber machine manufacturer , our experienced staffs and professional engineers team ,enable us to provide fast and efficient serve to our valued customers . We also offer servicing and maintenance services ,manpower support and annual maintenance contracts .
Trust Simptek for all of your needs . They offer unmatched quality ,reliability ,and great serve . Contact us today to see our offerings . They will help your industrial operations reach new heights !
These automatical dispersion mixer machine are suitable for a wide range of material, ranging from low viscosity adhesives to high viscosity rubber. Our intensive banbury mixer are applicable for rubber,chemical, EVA, TPR, rubber soles, sandles, rubber rollers, tires, sponges, inner tubes, rubber rings, rubber tubes, rubber belts, wheels, erasers, packings, oil seals, fitness equipment, balls, bottle plugs, shock absorbing rubber, steam hoses, soft PVC flooring, adhesive tapes, rubber magnets, pigments, inks, corks, electrical parts, and other automobiles and motorcycles.
Stucutre Of Dispersion Kneader machine
Application of Rubber Dispersion Kneader
* Automobile oil seals, body seals, Sponge,gaskets, belts, hoses compound and tubes
* Rubber for Electric wires
* Conveyor Belts & Power transmission belts
* Rubberized Rolls
* Silicon Rubber
* Rubber-based products such as plugs, caps, gloves, and dental supplies for the medical line
* Mechanical Goods
* Master Batches
* E.V.A , Polythene, Thermoplastic Resins etc
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