Description
This rubber open mixing mill with PLC consists of roll, bearing, gap adjusting device, electric control system, safety device, etc, it is controlled by PLC (Programmable Logic Controller), it is completely automatical laboratory equipment.
Due to this special feature, this automatic open mixing mill can monitor the whole working procedure, such as mixing time control, temperature control, and data import and export. There is one touch screen installed on this rubber mixing mill, which can manage the system and shows graphic data.
The roller of laboratory equipment is made of high-quality carbon steel, which is treated by nitriding. Its surface is coated by chromium, the bearing capacity is strong, making the service life longer. The roller adopts 360 degrees emergency and reverses braking devices, it has infrared automatic detection and ergonomics security to ensure the operator’s safety when working.
Our laboratory mixing mill with PLC intelligent soft control system is easy to import or export data and record. It is high accuracy in control and measurement of mixing temperature and ratio.
Simptek offers Laboratory Mixing Mill. We manufacture these open mixing mills in multiple models for regular production testing. Moreover, these lab mixing mills are provided with variable drive speed, variable friction both AC and DC drives as per the clients’ requirements.
All of our laboratory roll milling machines feature comprehensive optional functions and secure devices, which ensure the accuracy of the formula and high efficiency.
Moreover, Simptek’s advantage is not just offering very comprehensive serves to support the operational efficiency and longevity of your equipment.
1. Servicing : Out expert technicians provide prompt and thorough serving to keep your equipment running smoothly and efficiently .
2. Maintenance : preventive maintenance programs to extent the lifespan of your machinery and minimize downtime.
3. Manpower:Skilled manpower solutions to optimize the operation of your rubber processing facilities .
4. Annual Maintenance Contracts :Tailored contracts to suit your specific requirements ,ensuring hassle-free maintenance year round
5. Consultancy : Strategic consultancy serves to support your bussiness expansion plans , leveraging our industry expertise and insights .
Invest in quality ,reliability ,and support with Simptek’s rubber machine . Experience unparalled effiency and precision in rubber processing backed by our commitment to excellence .
Steps in the Rubber Mixing Process
1. Introduction of the Polymer
The rubber mixing process begin from the introduction of the polymer, the basic structure of rubber compounding. The choice of polymer material contribute to the foundation for the material’s performance and dictates its inherent characteristics.
2. Sequenced Addition of Ingredients
While the polymer typically has the largest impact on the characteristics, additional ingredients are added would determine its features ,including curing and processing performance, consideration of production cost , hue designation, anti-degradation, and many other . This may be fillers, plasticizers, curing agents, accelerators, etc.
3. Achieving Homogeneity in the Compound
The ultimate goal is to achieve thorough homogeneity. Through well-mixed and blended of all ingredients ,it would create a uniform and consistent rubber compound. A homogeneous rubber compound ensures uniform characteristics throughout production processing, curing and the final application of finished rubber goods. This is achieved by carefully adjusting the several key mixing parameters according to the compound requirements while carefully considering chemical interactions of ingredients. Each rubber compound performs and reacts differently to the process. Therefore , to create a ideal mixture ,it requires an experienced operator execute on each compound’s detailed and exact mixing procedure .
Application of Two Roll Mills
*PVC powder mixing and colour sampling
*Polymer milling mixing
*Plastics formulation mixing test
*Rubber mixing test
*Material development, material testing, quality control, education
*Raw rubber ,Synthetic rubber ,Thermoplastics or EVA with chemicals
*Polymer like LDPE, HDPE, PP, PVC, PS, ABS, HIPS, Natural Rubber, EVA etc. can be tested.
The Rubber Mixing Mill Serves Many Function Across Various Industries
1. Rubber Processing : Perfect for mixing ,keading ,and blending rubber compounds ,which ensure uniformity and consistency in the final product.
2. Manufacturing : Ideal for the production of rubber sheets ,belts ,tires ,and other rubber-based product with precise specifications and quality control.
3. Research and Development : Facilities experimentation and testing of new rubber formulations ,which enable innovation and improvement in product performance .
4. Quality Assurance : We guarantee the integrity of rubber compounds by thoroughly mixing ingredients ,eliminating air bubbles , and dispersing additives evenly .
5. Customization : We offer flexibility in adjusting mixing parameters to satisfy your special requirements for different rubber , plastic ,silicone formulations and applications .
Benefits of Chosing Simptek Rubber Mills
* Enhanced productivity : Increase your production efficiency with this high-capacity kneader, reducing processing time and enhancing overall output.
* Consistent Quality :Achieve unparalleled consistency in rubber compounds ,satisfying the most stringent quality standards with every batch.
* Versatility : Suitable for a wide range of rubber formulations and applications , also applied for diverse industry needs .
* Reliable Performance : Experience reliable and precise mixing ,ensuring uniform dispersion and superior product quality .
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