*Material : Made of stainless steel 304 with mirror polished
*Mixing, Blending and kneading of high Viscosity Materials, with a combined action of Bulk Movement, Kneading, stretching folding, dividing and Recombining.
*Sigma blades speed: 0~37r(quick) 0~21r(slow), there is a frequency converter for variable frequency speed regulation
*Heating: Electric heating/Water heating/Oil heating/Steam heating
*Vacuum: Water-ring vacuum pump/ buffer tank.
*Cooling: Water cooling/Jacket cooling
*Discharging: Tilting discharging/Screw extruding discharging/Bottom plate
*Discharging: Screw extruding discharging
*Screw speed: 0~42r
*Motor: Explosion proof motor
*Safety limit switch: Mixer will stop working once the lid is open

Description

The sigma kneader is made of SUS304 stainless steel material ,it is a double arm mixer with extruder, the two “Z” blade rotate towards each others at same or different speed inside a W- shaped product container. Its inner extruder screw is located between the two blade with separate gear motor drive. The extruder screw rotate in forward direction for extruding process and rotate in reverse direction during mixing process. The speed of the extruder can be adjustable by VFD as per your specific needs . The twin screw basin kneading mixer machine with two horizontally arranged kneading blades, which are deeply geared into one another and strip themselves reciprocally. Each blade moves the material in opposite direction thereby providing excellent cross mixing of all raw materials. The blades pass the trough walls and each other at close clearances resulting in good mixing. The close clearance produces a shearing and tearing action that is beneficial to the size reduction of solids.

The extruder kneader mixer is designed to handle difficult to discharge products such as hot melts and butyl sealants, as well as other medium to high viscosity pastes. Such kneader mixer combines the action of the Double Arm Sigma Blade Mixer with an extrusion screw placed in the lower part of the mix trough. During mixing, the extrusion screw is run in reverse which imparts a third mixing action on the product, increasing mixing efficiency.

Such sigmal kneader mixer is specially used to knead or mix ,pulveriz high viscosity materials,it is suitable for many applications like mixing, kneading, Grinding, dispersion, drying etc, it is widely uses for mixing polyester putty,silicone rubber, rubber solution, biscuit dough, sauce,cellulose and battery,ink,pigment,Paint, Polymers Plastic, Putties,dyestuff, polymers etc.

 

kneader mixer with extruder

Technical Parameters

          Type SMP-5 SMP-10 SMP-100 SMP-300 SMP-500 SMP-1000 SMP-1500 SMP-2000 SMP-3000 SMP-4000 SMP-5000
Total Volume (L) 5 10 100 300 500 1000 1500 2000 3000 4000 5000
Mixed amount/batch (L) 1.5-3.5 3.0-7 30-70 90-210 150-350 300-700 450-1050 600-1400 900-2100 1200-2800 1500-3500
Rotation Speed (rpm) 42/34 42/34 37/21 37/22 37/23 37/26 37/22 30/21 30/21 30/20 28/18
Main Motor Power (Kw) 0.75-1.5 1.1-3 5.5-11 7.5-30 15-37 22-90 22-90 30-110 30-110 45-110 55-132
Heating Methods Steam Pressure (MPa)                                                                          Jacket for steam
                                                                              ≤0.3MPa
Electric Power (Kw) 2.4 2.4 6 12 18 30 45 54 72 72 90
Vacuum (MPa)                                                                 0~ -0.096Mpa (Vacuum Kneader)
Discharging Method                                                                             Tilting cylinder
                                                                            Screw extrusion

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