Description
The small rubber kneader machine is also known as lab banbury kneader mixer ,it is a type of laboratory dispersion kneader, consist of pneumatic control system, electric control system, tilting mechanism, mixing chamber, main driving system, dust sealing device, thermal resistance, rotor and cooling/heating system.
The laboratory kneaders internal mixer are designed with high precision and featured with small volume, widely used for mastication master batch production, as well as the blending of hot melt adhesive and various low viscosity materials, including carbon and numerous of raw material like natural rubber, synthetic rubber ,EPDM, nitrile ,plastic, EVA, TPR ,chemical, food, dyes, pharmaceuticals, ceramics,Paint, Adhesive, Battery,cosmetic,pigment, dyes and more to improve the compound quality .
Thus such laboratory kneader machine are widely used in factory lab, universities and R&D institutions for recipe researching and small-scale production.
The laboratory kneader can be customize made into four types: ordinary type, pressure type, vacuum type, and high-temperature type according to the material that you process . As per the methods of temperature adjustment ,it can be also devided into jacket, steam, oil high-temperature kneader heating, water cooling, etc.,
How Does a Simptek Laboratory Dispersion Kneader Work?
This lab dispersion kneader is specially designed for mixing a variety of materials ranging from low viscosity adhesive to high viscosity polymers with various additives, such as fillers, plasticizers, and vulcanizing agents. The laboratory kneader feature with small volume, and lower power consumption,it is a high-performance mixing device specially used for for formulation research and small-scale manufacturing.
The dispersion kneader has two blades that rotate toward side to side to cut, mix and blend materials applying different speeds and shear force,which accordingly provide excellent cross mixing of all raw materials.
Key Components of a Rubber Kneader
*Mixing Chamber: The mixing chamber is a critical part of this laboratory dispersion kneader, which directly impact mixing efficiency and product quality. The mixing chambers of our laboratory kneader machine is made from wear-resistant alloy steel materials, which is duly polished and hard chrome plated, adding a best service life to the kneding machine with an adjustable tilting angle (max. 140) for easy discharge.
*Rotor Design: Made of alloy cast-steel, spirally annular design, which is crucial for effective kneading . We offer various designs, including interlocking and meshing types, to meet different material and process requirements. Interlocking rotors provide efficient mixing for general rubber; meshing rotors are ideal for applications needing higher mixing uniformity, such as high-filler rubber.
*PRESSURE LID: Steel fabricated hard faced at mixing contact area, Jacketed for effective heating / cooling.
DUST SEALS: Specially designed to keep environment Cleanliness & are easily replaceable.
*Control System: Available in Manual push button electrical control or Automatic by electrical Control panel with P.L.C (Programmable Logic Controller) as per clients’ requirements. The PLC systems, allows users to set and monitor temperature, pressure, and time via a touch screen.
Applications of Rubber Kneaders
*Tire Manufacturing: In tire production, the laboratory dispersion kneaders are essential for mixing natural or synthetic rubber with various additives, such as fillers, plasticizers, and vulcanizing agents. Our equipment precisely controls temperature and pressure during kneading, enhancing tire grip and wear resistance.
*Rubber Product Compounding: Dispersion kneaders are widely used to produce rubber compounds like sealants, silicone rubber ,gaskets, hoses, and conveyor belts. Efficient mixing and material distribution enhance the physical properties of rubber, such as strength, elasticity, and chemical resistance, making our equipment suitable for the automotive, aerospace, and construction industries.
*Polymer and Chemical Processing: In the polymer and chemical industries, this laboratory dispersion kneader produce rubber and plastic products such as films, sheets, adhesives, and Pharmaceutical industry.
Benefit of Simptek Kneader
* Enhanced productivity : Increase your production efficiency with this high-capacity kneader, reducing processing time and enhancing overall output.
* Consistent Quality : Achieve unparalleled consistency in rubber compounds ,satisfying the most stringent quality standards with every batch.
* Versatility : Suitable for a wide range of rubber formulations and applications , also applied for diverse industry needs .
* Reliable Performance : Experience reliable and precise mixing ,ensuring uniform dispersion and superior product quality .
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