Description
Chemical rubber plastic dispersion banbury mixer are used for mixing, blending, and dispersing various elements within rubber compounds for natural rubber, synthetic rubber, reclaimed rubber,EVA ,TPR ,plastic,additives, and other mixtures, for Hoses Compound, Silicon Rubber, Belts, Gaskets, Sponge, Soles, Sandals, Automobile, Mechanical Goods & Master.
This rubber dispersion kneader consist of pneumatic control system, electric control system, tilting mechanism, mixing chamber, main driving system, dust sealing device, thermal resistance, rotor and cooling/heating system.
This rubber dispersion kneader machine is a specialized mixing machine designed to precisely blend rubber ,silicone and plastic compounds .This mixing machine ensures homogeneous compound dispersion, easy colour change cleaning, it work perfectly to control the mixing and blending of raw material and form a uniform compound mixture ensuring better dispersion. Its primary function include :
* Homogeneous Mixing :
The dispersion kneader has one counter-rotating rotors with specialized blades ,which ensure thorough and uniform mixing by continuously shearing and folding the plastic & chemcial compound material .This results in a compound with consistent properties ,satisfying the quality standards for various applications.
* Temperature Control :
The dispersion kneader machine features advanced temperature control systems, including heating and cooling capabilities, during the mixing process ,which is very crucial for achieving the desired material properties and preventing overheating.
* Reduced Processing Time :
Compared to traditional open mixing mill ,this dispersion kneader significantly reduce the efficient mixing time .
* Versatility :
This chemical dispersion kneader machine are applicable for a wide range of material ,including natural, rubber, syntetic rubber, plastic,chemical,EVA ,color masterbatch, TPR etc.
Simptek ,as one professional Rubber Processing Machine Manufacturer , we design and tailored a wide range of rubber machine, including 35 litre dispersion kneader mixer , 55 litre chemical dispersion kneader, 75 litres rubber dispersion kneader machine, 110 litres rubber dispersion kneader machine ,150 litres rubber dispersion kneader machine and 125 litres rubber dispersion kneader machineEVA
Material Construction Of Dispersion Kneader Machine
* Mixing Chamber:
– Volume: 20 liters
– Material: Special alloy steel or stainless steel
– Shape: Sigma blade or banbury type
* Kneading Blades:
– Type: Sigma blade or tangential blade
– Material: Hardened steel or special alloy
– Speed: Variable speed drive (e.g., 0-40 rpm)
* Motor and Drive:
– Motor power: 45 kW
– Drive type: Gearbox or belt drive
* Control system: PLC or manual control
* PRESSURE LID: Steel fabricated hard faced at mixing contact area, Jacketted for effective heating / cooling.
* DUST EXHAUSTING DEVICE: Hovering Vapours / dust, absorbed by ducting to dust collector.Tilting to Approx, 130° for eay discharge & cleaning
Product Feature
1. High Performance : With a powerful 75 HP motor, this rubber dispersion kneaders machine ensures optimal performance ,deliverying consistent results every time.
2. Large Capacity : Its 35 litre capacity allows for substantial batches , which increase your productivity and streamlining production process.
3. Durable Construction: Built to withstand rigorous industrial environments ,our banbury mixing mixer machine is crafted from high-qaulity materials for long-lasting durability and reliability.
4. Versatile Application: The rubber dispersion kneader machine is suitable for mixing, kneading rubber and plastic compounds with different characteristics.
5. Use-Friendly : The kneader machine is designed for easy to operate and maintance. It is very simply to use , saving much of your time and effort.
General Specifications
Mixing Capacity – 20 Liter
Main Motor – 100HP
Tilt Motor – 3 Hp
Rotor RPM – 0~ 50
Tilt Angle – 140º
Raw Material Feed – Front/Rear
Dimensions:
Length – 114”
Width – 83”
Height – 114”
Weight – 17,000lbs
You Need Simptek Dispersion Kneader When
✓ You need much greater production.
✓ You need perfect Dispersion of Ingredients.
✓ You must avoid loss of expensive ingredients to atmosphere.
✓ Colours & ingredients change frequently.
✓ You need dust-free mixing.
✓ You want to use your space most profitably.
✓ You want to save on energy.
✓ Shortage of trained workers hits you frequently.
Benefits of Dispersion Kneaders
– Efficient mixing and kneading of rubber compounds
– Uniform dispersion of ingredients
– Improved product quality and consistency
– Increased productivity and reduced labor costs
Application of Rubber Dispersion Kneader
* Automobile oil seals, body seals, Sponge,gaskets, belts, hoses compound and tubes
* Rubber for Electric wires
* Belt (Power transmission belt, Conveyor belt)
* Rubberized Rolls
* Silicon Rubber
* Rubber-based products such as plugs, caps, gloves, and dental supplies for the medical line
* Rubber product for Medical (Plug, Cap, Glove, Dental)
* Roll (Rubber, Plastic, Printing, Copying machine)
* Electric wires (Rubber, Plastic, Wire harness)
* E.V.A , Polythene, Thermoplastic Resins etc
* Bottle plugs, adhesive tape
* Chemical blending materials
* Sporting goods (Golf ball, Athletic ball)
* Food (Chewing gum)
Delivery for Free Tool
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