Dispersion Kneader

Dispersion Kneader is Used for Processing and Mixing All Kinds of Raw Natural Rubber Plastic Silcone

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    Dispersion Kneader

    Dispersion kneaders are equipment in the manufacturing process ,speciallly used for masticating and kneading many numerous mateiral ,from low-viscosity materials to high-viscosity polymers , including natural rubber, synthetic rubber, plastic ,chemical ,EVA or PVC pellets ,color master batch and various kinds chemical material.

     

    With a unique designed rotor, rotor blades, mixing chamber and pressure hood, the kneader banbury mixer allows for complete material flow and controlled shift mixing within the mixing chamber. 

     

    This intensive mixing would result in a uniform mixture with a good material distribution. Through the process by this intensive kneader,it ensure homogeneous compound dispersion, easy colour change cleaning, and represents techno-economic achievement. 

     

     

     

    Dispersion Kneader mixer is versatile, it feature very energy efficience , high speed ,excellent performance ,Automatic temperature control,easy operating process and friendly maintenance, it can save much labour and time for mass production.

     

     

     

    The dispersion kneader equipment perfectly controls the mixing and blending of raw material to form a uniform compound mixture ensuring better dispersion . 

     

     

     

    Usually ,there are mainly two kinds of mixing machine ,one is banbury mixer and the other is dispersion kneader . These two machine look very similar ,so many people may be confused .

     

    Firstly , from the volume ,banbury mixer is larger than dispersion kneader . 

     

    Secondly , the way of discharge material is also different . for banbury mixer , its compound material are directly drop from the bottom . While the dispersion kneader , its material drop from front side door ,which can be tilted, at most 140°..

     

    Thirdly ,banbury intensive mixer is much more efficient than dispersion kneader ,its mixing effect is also much better than that of dispersion kneader.

     

    Forthly , of course ,the cost of banbury mixer is more expensive than dispersion kneader .

     

     

     

    So according to your needs ,you can chose ideal equipment .

     

    We offer a wide range of dispersion kneader for your choise , from lab scale to industrial dispersion kneader,ranging from 1L to 110 litre ,we can custom made as per your needs .

     

     

     

    All these rubber mixing machinery are made of high quality tested components by our our skilled engineers. Based on the advanced technology, these machines are known for their time saving and high strength attributes. 

     

     

    Specification

    Mixing Capacity(L)355575110150
    Main motor horse power (HP)50-7075-100125-150150-200200-300
    Tilting motor (HP)35557 1/2
    Air compressor (HP)57 1/27 1/27 1/27 1/2
    Exhaust fan11111
    Material feedBACKBACKBACKBACKBACK
    Temp controlAUTOMATICAUTOMATICAUTOMATICAUTOMATICAUTOMATIC
    Control panel positionBACKBACKBACKBACKBACK
    Rotors revolution30/2530/2530/2530/2530/25
    Normal air pressure6-7kg/cm26-7kg/cm26-7kg/cm27-8kg/cm27-8kg/cm2
    Outline Dimesion m/m(for reference)
    H2,8903,0763,1503,6004,100
    W1,8002,1302,4002,4903,050
    L3,6694,0104,2004,9305,480

    Why Choose a Simptek Kneader?

    With 200+ Years of combined experience we have what you knead.

    Safety – Supplied complete with electrical equipment to operate the blades and tilting mechanism, these dispersion kneaders are built according to applicable health and safety regulations.

    Design – The Simptek Kneaders are available in laboratory and production models with capacities ranging from 1 to 150 liters, as well as a variety of horsepower combinations and optional features such as vacuum design, jacketing, control systems, and controlled torque coupling.

    The Simptek Kneader Extruders represents the finest China technology and are used in the production of chemicals, pharmaceutical, plastics, coatings, adhesives, composites, food products, and a variety of other applications.

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