Since 20 years ago, the hydraulic dispersion kneaders have become the most commonly used type of ‘mixer’ in the rubber &plastic industries for rubber mixing and plastic refining .
As these rubber dispersion Kneader are energy efficient, maintenance-friendly, labor and time saving machinery that offers consistent quality of rubber mix compound at higher output as compared to an open mixing mill – thus making it truly Your Friend in ‘Knead’ for your rubber processing plant.
Dispersion kneader machine ,is also known as hydraulic intermesh kneader, or banbury intensive mixer ,it is mainly used for plasticizing and mixing of natural rubber, synthetic rubber, reclaimed rubber ,silicone ,chemical ,EVA,TPR, plastics and color masterbatch etc.
A Intermesh Kneader mixer machine mainly comprised of mixing chamber, rotor, rotor seal device, feeding press device, unloading device, transmission device and machine base.
This Intermesh Kneader mixer machine adopted a pair of counter-rotating intermeshing rotors rotatably mounted within the closed tilting mixing chamber for high efficiency and perfect dispersion effect! The rotors which with two thin wings welded for kneading the material kneaded in the chamber, and a pressure cover.
The two wing rotors are formed from a hollow cylinder with a spiral wing extending radially outward from the outer surface of the hollow cylinder ,they rotate at different speeds in the closed chambe .When working ,the rotor with wings move material from one portion to the other side in the chamber . There are shearing, stirring and squeezing effects between these two rotor edge and the inner surface of the mixing chamber wall. When the rubber compound is kneaded in the closed chamber, the flow state is roughly divided into turbulent flow and steady flow.
As related data conclude ,the Intermesh dispersion kneader can save 50% man power, 30% power consumption, and increase 2 times productivity Compared with open mixing mill machine.
These intermesh kneader machine for tire manufacturing are widely used in many industries ,including rubber tire , conveyor belts manufacturing factories, rubber hose making factories, EVA, PE, PP, TPE, TPR and other plastic products making factories, rubber plastic research institutes and etc.
We are professional rubber processing machine ,offering you a complete choice of dispersion kneader,ranging from 0.5 litre labortaory dispersion kneader to 150 litre industrial dispersion kneader.