Description
High precision lab vulcanizing machine is also known as laboratory hydraulic press equipment, it is mainly applicable for R &D in the laboratory.
This lab vulcanizing machine consists of a host, hydraulic systems, electrical control system, it is equipped with a high-performance hydraulic system, which features with automatic pressure compensation function.
The rubber vulcanizer press machine has two working layers, its upper one is for the heating plate, which is heated by electricity and its lower one is a cooling plate, which is cooled by a tap water cooling system.
When produced, the raw rubber material is placed in the casting mold and clamped between the electric-heating flat plates, so that to apply pressure and temperature. By heating, this hydraulic press equipment would make the material shaping, testing, and serving as the basis for the ingredient of mass production.
We custom-made and supply a variety of hydraulic press equipment, they are available from 10ton to 300 ton, they are available in automatic control or manual control.
Key Componets
*Heating System: Provides the necessary heat for the vulcanization process
*Pressure System: Applies pressure to the rubber compound during curing
*Mold: Shapes the rubber material into the desired final products
*Control System: Regulates the heating and pressure cycles
How Do Vulcanizing Press Work?
1. Pre-treament Of Material :the rubber material to be vulcanized needs to be pre-treated, for example the material should undergo these process ,such as rubber cutting, crushing & blending, and mixing & kneading.
2. Charging and Loading Mold :the material treadted are sent to the rubber vulcanizer equipment for curing .The material are usually mixed with additives such as vulcanizing agents, accelerators, preservatives, and fillers to form a uniform rubber mixture.
3. Setting Heating & Pressure :Set some certain temperature and pressure ,process time for the vulcanization machine,which are controlled by PLC system .
Basically ,the vulcanization temperature can be adjustable as per different rubber materials and vulcanization requirements （）between usually between 140°–180° ). The vulcanization time is usually longer and can last from a few minutes to several hours.
4. Cooling and Curing: When the vulcanization reaction is completed, the hydraulic vulcanizing press machine starts the cooling system to cool the vulcanized rubber products, to cure their shape and structure.
What Does a Vulcanizer Do?
A vulcanizing press machine is a equipment used for processing rubber, which can vulcanize rubber to improve its elasticity, wear resistance, and aging resistance. The rubber vulcanizer press machine is widely applicable for the rubber ,silicone and plastic machinery industries. It has the functions of automatic temperature control, automatic timing, and alarm .
The automatic laboratory vulcanizer is controlled by PLC with computer automatic detection system, it feature user-friendly programming design, can automatically complete mold, forced mold opening, mold transfer.
Application
The vulcanized rubber material feature higher tensile strength and thermal stability and durability ,it is 10 times more stronger than natural rubber. The vulcanized rubber material can be widely used to produce many products ,including
Shoe soles
Hockey pucks
Bowling balls
Motor mounts
Suction cups
Rubber Seals
Rubber gasket
Rubber O-rings
Conveyor Belts
Foam Plastic
Thermosetting Plastic
Cell Phone
Keyboard
Sealing Seal
Medical Silicone Products
Sports Equipment
Toys
Erasers
Hockey Pucks
Shock absorbers
Rubber Floor Tiles
Rubber Gound Mats
Rubber pads
Thermosetting plastics
Foam
Resin
Building materials
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