Description
The campact 0.05L Lab Dispersion Kneader is specially designed for ultra-small batch mixing, offering precision, high efficiency, and cost-effectiveness in small-batch material testing, which make it the perfect solution for research labs, universities, institute and material development. Whether you’re in academia, industrial research, or a high-tech innovation lab, this compact machine can help accelerate development and improve formulation accuracy.
This miniature but powerful lab dispersion kneader machine ensures uniform dispersion, precise temperature control, and efficient mixing, minimizing material waste while delivering reliable results.
The mixing rubber chamber adopt “w” type and has one pair of intermeshing rotors, Its wall and cylinder rotor are made of high quality wear-resisting alloy steel . The Mixing chamber is designed for quick disassembly and cleaning, whuich ensure no cross contamination between different experiments. It is very convenient to replace pigment frequently and easy to clean.
Small-batch testing allows for faster iterations in R&D. Scientists and engineers can quickly tweak and refine formulations ,no need to stop the equipment or spend large amount of expense of larger-scale equipment.
For educational institutions and research labs, with a small-scale yet effective lab dispersion kneader equipment is crucial and even most-have. This compact 0.05 litre dispersion kneader machine enables students and researchers to do experiment with different materials without needing industrial-sized equipment.
Special Treatments for the Surface of Mixing Chamber
1) Hard Chrome-plating;
2) Spraying tungsten carbide imported from Germany(the green color in the picture above);
3) A specially alloy steel imported from Japan(the whole mixing chamber,rotors and ram are made of this alloy).
How does a Simptek Laboratory Dispersion Kneader work?
This lab dispersion kneader is specially designed for mixing a variety of materials ranging from low viscosity adhesive to high viscosity polymers ,it feature with small volume, and lower power consumption,the lab kneader equiopment is a high-performance mixing device specially used for for formulation research and small-scale manufacturing.
The dispersion kneader has two blades that rotate toward side to side to cut, mix and blend materials applying different speeds and shear force,which accordingly provide excellent cross mixing of all raw materials.
Excellent Dispersability
* Excellent results even with hard-to-mix materials.
* Fillers can be mixed with a variety of materials quickly and easily.
* Compounds are produced with exceptional uniformity.
* Materials are intensively mixed by the pressure lid so that polymers are bonded with fillers more effectively, improving filling ratios
Excellent Cooling Efficiency
* Unique Jacket Structure Facilitates Low-Temperature Mixing
* The jacket structure helps stabilize and control the material’s temperature so as to prevent thermal deterioration. Material mixing is performed at the optimum temperature.
* The superior cooling effect of the jacket also makes it possible to mix rubber materials and curing agents at low temperatures
Easy Maintenance
* Easy Cleaning and Maintenance
* The rotor surface which contacts the mixed material is made of a wear-resistant alloy.
* Models with a gland packing are also available
Uses of Rubber DIspersion Kneader
The 0.05 litre laboratory dispersion kneader are mainly used for mixing and compounding, devolatilization, production of high-filled compounds, and pigment and color dispersion. The unique capabilities of the laboratory kneader internal mixer equipment allow for the efficient and uniform dispersion of materials, which produce high-quality silicone rubber products, they are widely used in many industries:
-Formula Development: Provide mixing experiments for the preliminary research of new materials and improved formulas, and quickly verify the effectiveness.
-Education and Training: As a teaching tool in materials science education, it helps students understand mixing principles and processes.
-Quality Control and Analysis: Conduct quality testing on raw materials and finished products to ensure consistency between batches.
-Exploration of New Materials: Conduct preliminary mixing experiments on new polymer materials and composite materials to evaluate their processing performance.
This lab dispersion is suitable for many material ,including:
* Rubber Compound
* Plastic Compound
* Chemixal Compounds
* EVA form
* Ceramic
* Color Masterbatch
* Semi-conductive
* Rubber/plastic magnet
* Composite material
* Degradable material
* Polymer blending
* Metal Powder
Benefit of Simptek Kneader
* Enhanced productivity : Increase your production efficiency with this high-capacity kneader, reducing processing time and enhancing overall output.
* Consistent Quality :Achieve unparalleled consistency in rubber compounds ,satisfying the most stringent quality standards with every batch.
* Versatility : Suitable for a wide range of rubber formulations and applications , also applied for diverse industry needs .
* Reliable Performance : Experience reliable and precise mixing ,ensuring uniform dispersion and superior product quality .
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