Screw Extruder

Extruder Heats, Melts, and Kneads Resins to Produce Films, Sheets ,Pelleti & Pipes

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    Extruder Machine

    Extruder machine are used to produce long continuous products such as tubing, tire treads, and wire coverings. They are also used to produce various profiles that can later be cut to length.

    To understand what an extruder is, we need to know how the extruder work and used for . 
    Extrustion is one process when one material is fed into the extruder machine , by ways of using a system of barrels and cylinders, the screw extruder machine heats up the product and pushed through the die( one mold that shapes the materialto the other side, finally it would create the desired shape.

    Basically ,the material fed may be pellets, dry powder, rubber, plastic, metal , ceramics or even food . Because the process allows efficient, continuous production, It become one of the most common ways to produce sheets and strips of stock metal, plastic and rubber shapes.

    Since 2001, simptek machine has shipped more than 1100 sets of branded twin screw extruders implemented with our in-house-made screws, barrels and gearboxes to the worldwide users. Together with prompt after-sale maintenance and key components installation service, Simpek’s equipment perform mechanical properties in precision, stability and sustainability to reward the users.

    Using our screw extruders, we are comprehensively capable to customize the equipment eligible for processing plastic materials including PVC, CPVC, PP, PE and varieties of engineering plastics. They have been widely applied for extrusion molding technologies such as profile extrusion and foam molding. Simptek’s extrusion production line fulfills the requirements of producing multiple types of construction material.

    In-house made core components for extruders machine — screws,Barrels and Gearboxes

    To ensure the maximum performance and immediate maintenance serve, Simpt’s skillful senior enginners process and fine tune each screw sets ,barrel and gearbox in house .

    Quality commitment to precision,stability and sustainability

     

    We can ensure you with excellent service and quality products from our experience and expertise based on your needs of screw extruders machine. Our experts will be happy to give professional advice that you acquire, so speak with us today to learn more.

    ModelDiameterMax. SpeedMotorLength of Screw (L/D)Output
     (mm)  (rpm) (kW) (kg/hr)
    SMP20209338-325-10
    SMP656593308-3280-100
    SMP120120931608-32500-600
    SMP150150932008-32700-900
    SMP180180932808-32800-1300
    SMP200200933558-321200-1500
    SMP240240934558-321500-2000
    SMP300300706008-322500~3000
    SMP4004007010008-324000~5000
    SMP5005007013008-325000~7000

     

    Our Client’s Challenge

    In October 2020, the TransGas Prud’homme Gas Storage Caverns in Saskatchewan were left ablaze after a significant explosion which occurred at the principal wellhead. Gas production from this facility is crucial during the winter when natural gas demands are the highest. It was therefore critical that the facility was repaired in time before the cold set in.

    Advange We Offer

    Our in-house made screws and barrels are controlled and tuned with scrutiny and the recision at the szie of 0.3mm. It enables the perfect mechanical intermesh and ensures continuous smooth operation

    Despite of the part or material may wear out after some time , but nearly all of the simptek made equipment are still running even for 20 years and making profits for our clients since the begining.

    • Human/Operator Safety
    • Motor & Drive Safety
    • Gearbox Safety
    • Precise and Accurate Process Control
    • Sustainability
    • Superior Plastication
    • Stability
    • Better Mixing Effect

    Outcome

    The $4 million project was successfully completed in two separate phases with both phases coming in on schedule and the overall costs coming in under budget. Emergency repairs to the facility were completed on December 11th, 2014 which allowed for the facility to operate through the critical winter months. Permanent electrical repairs along with less critical site deficiencies were completed in April and May of 2016 when a longer facility shut-down could be tolerated. In order to meet the required schedule, TransGas delegated procurement and construction management services to WSP. WSP’s procurement procedures allowed for the selection of contractors and material suppliers in an efficient manner while still ensuring traceability for insurance auditors.
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