Description
Ribbon blenders is also known as kneader mixer , it is a double arm mixer, designed to produce uniform mixing and kneading of highly viscous materials. the two “Z” blade rotate towards each others at same or different speed inside a W- shaped tough. The Sigma Blade Mixer machine is one of the most popular mixers for blending and kneading materials with high and medium-viscosity materials,suah as adhesives, agglutinates magnetic materials and chemical material mixing.
The sigma mixer is an kneader mixer which is used on different high viscous productions widely used in high viscous materials production, Food production ,they are applied for producting highly viscous materials like different kinds of Chemical, Dyes & Pigments, Paint, Polymers Plastic, Putties, Plastic, Pharmaceuticals, Printing ink, stiff pastes, adhesives, polyester Compounds, flush colors, brake lining compounds, resign, soap, PVC coatings, Rubber compounds.
The Vacuum sigma mixer machine are suitable to produce highly viscous materials like different kinds of Chemical, Dyes & Pigments, Paint, Polymers Plastic, Putties, Plastic, Pharmaceuticals, Printing ink, stiff pastes, adhesives, polyester Compounds, flush colors, brake lining compounds, resign, soap, PVC coatings, Rubber compounds, Confectionery, Magnetic Tape Coatings, Ceramic, Carbon Black, doughs,, Food Products, Fiber Glass, Grease, Lead Storage Battery, Soap & Detergent etc.
Our Sigma Mixer are customized made as per your needs ,they are available in capabilities of 5, 10, 25,50, 100, 250, 350, 500 with power support of 1, 3, 5, 10, 15, 20,25, 30 HP.
Simptek is a leading manufacturer of Sigma mixer machine ,which is used for high viscose mxing and kenading for vast range of industries like, food, pharma, chemical, refractory, bubble gum, ceramic. Our sigma mixer machine is mainly used to produce uniform mixing and kneading heavier viscosity materials.
With its unique design of Z-shaped mixing tools installed in two semi-cylinders, our Horizontal Sigma Mixer is able to provide a combined functions of compressing, stretching, folding, kneading & mixing, which makes it widely used in the rubber ,plastic , chemical, food, medicine , sealing compound and other veraious industries If the screw extruder is applied for discharging, the mixer is also called Sigma Mixer Extruder, or Mixtruder.
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Double Sigma Mixer |
Sigma Blade Mixer |
Technical Specification of Sigma Mixer
| Model | Capacity – Liters | Motor (H.P.) | ||
| Working Capacity approx. | Gross Capacity approx. | General | Heavy Duty | |
| SMP – 50 | 50 Liters | 80 Liters | 5 H.P. | 7.5 H.P. |
| SMP – 75 | 75 Liters | 110 Liters | 7.5 H.P. | 10 H.P. |
| SMP – 100 | 100 Liters | 150 Liters | 10 H.P. | 15 H.P. |
| SMP – 150 | 150 Liters | 200 Liters | 15 H.P. | 20 H.P. |
| SMP– 200 | 200 Liters | 300 Liters | 20 H.P. | 25 H.P. |
| SMP – 400 | 400 Liters | 550 Liters | 30 H.P. | 40 H.P. |
| SMP – 500 | 500 Liters | 750 Liters | 40 H.P. | 50 H.P. |
| SMP – 750 | 750 Liters | 1150 Liters | 50 H.P. | 60 H.P. |
| SMP – 1000 | 1000 Liters | 1500 Liters | 60 H.P. | 70 H.P. |
| SMP – 1500 | 1500 Liters | 2100 Liters | 75 H.P. | 80 H.P. |
| SMP – 2000 | 2000 Liters | 2600 Liters | 80 H.P. | 90 H.P. |
| SMP – 3000 | 3000 Liters | 3800 Liters | 100 H.P. | 120 H.P. |
Working Principle of Sigma Mixer
The working principle of sigmal mixer machine is same with the rubber mixing machine ,it is highly popular mixing equipment used for efficiently mixing and kneading high viscosity materials with utmost ease by ‘Z’ type (SIGMA) shaped kneading blades.
In the sealed mixing chamber, under the pressure of upper ram, the two blade rotates very accurately at different speed towards each other. These high-viscosity materials would be plasticized or mixed into the new required material by shearing, squeezing, stirring, rolling and other kneading.
Structure of Kneader Mixer Machine
Application of Sigma Mixer
The sigma kneader mixer is the best suited mixing blending equipment for pasty, sticky, and gritty slurries with high viscosities ,it is versatile and suitable for a wide range of industries , including as follows:
*Sealant compounds
*Asphaltic derivatives
*Chewable supplements
*Hot-melt Adhesives
*Rubber composite floor mats and coverings
*Coloring flushes
*Master-batches
*Chewing gum base/mix
*Rubber compounds
*Silicone compounds
*Lubricating greases
*Pigment dispersions
*Adhesives and sealants
*Ceramic pastes
*Energy bars
*Heavy inks
*Pencil leads
*Composite propellants
*Powder granulates
*Metal powders
*Welding fluxes
*Dental compounds
*Brake linings
*Carbon electrodes
*Fondant/candy rework
*Bakelite
*Battery pastes
*Fuel cell materials
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